Project Overview
Client: Elite Auto Collision Center
Location: Lagos, Nigeria
Industry: Automotive Refinishing & Accident Repair
Solution Installed: 1 Unit of Green Pro-Series Conventional Vehicle Spray Booth (Full-Grid Edition)
The Challenge
Elite Auto Collision Center, a premium auto repair facility in Nigeria, was facing severe workflow bottlenecks. Their legacy spray booth featured a standard two-row grating system, which led to poor air circulation in the corners of the cabin. This caused paint dust to settle on freshly coated vehicles, requiring extensive post-paint polishing. Additionally, their outdated heating system took over 15 minutes to reach curing temperatures, slowing down daily output and increasing energy costs.
The Solution
Our engineering team recommended the installation of our Pro-Series Conventional Spray Booth, customized in a striking green finish. The critical upgrade was the implementation of a 300mm elevated basement with 100% full-grid galvanized steel floor.
This allowed for a flawless, uniform downdraft velocity of 0.30 m/s across the entire workspace. We also integrated an Italian-engineered Riello G20 diesel burner and a multi-stage filtration system equipped with an active carbon module to meet Singapore's strict urban emission standards.
The Results
1.Flawless Finish: The full-grid floor eliminated dead air zones, reducing dust contamination by 95% and saving technicians hours of compounding and polishing.
2.Increased Efficiency: The high-performance heating system cut baking ramp-up time down to just 5 minutes, allowing the shop to process 3 additional vehicles per day (a 30% increase in throughput).
3.Enhanced Visibility: The upgrade to 48 ultra-bright LED tubes (>1000 Lux) provided shadow-free illumination, ensuring perfect color matching for complex pearl and metallic finishes.
Installed Equipment Specifications
Installed Equipment Specifications
| System Category |
Technical Parameter |
Engineering Specification |
| Enclosure Footprint |
Outer Dimensions (L×W×H) |
7150 × 5300 × 3400 mm |
|
Inner Workspace (L×W×H) |
7000 × 4000 × 2650 mm |
|
Primary Entryway (W×H) |
3000 × 2600 mm (Tri-fold design with observation glass) |
|
Operator Access Door (W×H) |
800 × 2000 mm (Includes heavy-duty pressure lock) |
| Construction Materials |
Structural Wall Panels |
50mm EPS / Rockwool core, 0.42mm color-coated steel |
|
Ceiling Construction |
Heavy-gauge galvanized steel framework |
|
Floor Foundation |
300mm elevated plenum, 100% full galvanized steel grating |
|
Weight Capacity (Floor) |
600 kg per individual wheel footprint |
|
Vehicle Ramps |
Two (2) anti-slip diamond plate ramps (2000 × 900 mm) |
| Aerodynamics & Ventilation |
Air Intake Mechanism |
Dual 4.0 kW double-intake centrifugal blowers |
|
Air Exhaust Mechanism |
Single 5.5 kW double-intake centrifugal blower |
|
Maximum Airflow Volume |
24,000 cubic meters per hour (m³/h) |
|
Down-Draft Velocity |
0.25 - 0.30 m/s (unloaded cabin) |
| Thermal Processing |
Heat Generation Unit |
Italian-engineered Riello Burner (Model G20) |
|
Peak Heating Output |
200,000 kcal/hour |
|
Exchanger Material |
Argon-arc welded SUS304 Stainless Steel (1.5mm) |
|
Operational Temp Range |
Up to 80°C |
|
Thermal Ramp-Up |
20°C to 60°C in approximately 4 to 6 minutes |
| Air Quality & Filtration |
Intake Air Pre-Filtration |
Grade G2 fiberglass matrix (Filters particles > 10μm) |
|
Roof Plenum Filtration |
Grade EU5 high-efficiency media (98% capture of particles > 4μm) |
|
Floor Exhaust Filtration |
High-density fiberglass paint-arrestor |
|
VOC/Odor Management |
Activated carbon exhaust filtration module |
| Workspace Illumination |
Upper Canopy Lighting |
32 units total (8 fixtures × 4 tubes) - 16W LED |
|
Lower Wall Lighting |
16 units total (8 fixtures × 2 tubes) - 16W LED |
|
Lighting Performance |
> 1000 Lux output (True daylight color rendering) |
| Electrical & Control |
Automation Interface |
Microprocessor-controlled digital panel |
|
Core Operating Modes |
Spray mode, heated spray mode, bake mode, cooling cycle |
|
Integrated Safety Systems |
Emergency E-stop, thermal overload trip, motor circuit protection |
|
Standard Power Supply |
380V / 50Hz / 3-Phase (Configurable for local grid) |
|
Total System Draw |
15.5 kW |
Ready to upgrade your workshop? Contact us today to schedule a site consultation and see the Pro-Series in action.
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